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Ball mill grinding is one method of crushing ore to an appropriate size fraction. Specifically, ore is put into a large receptacle (a drum) and then it rotates slowly around. Inside the receptacle, there are balls, usually made of metal, that as...
Ball Size Distribution In practice, at mill startup, instead of charging a single size of ball, usually a range of ball sizes is initially A ball mill is to produce a grind of 34 micron (Pso) product from a feed size of 200 microns at a rate of t/h.
Dec 23, 2013 · Practical 1: Title: Ball Milling Objective: To grind the coarse salt to a smaller size by using a ball mill and to obtain the particle size distribution of the initial and the sieved final mixture. Introduction: 'Ball milling is a method used to break down the solids to smaller sizes or into a powder. A.
I am working in a plant with single stage grinding using a ball mill we operate the mill power at around 1400KW the feed size is 20mm. we use 78mm/64mm steel balls. the ball mill is in closed circuit with classifiion cyclones. there are 3 cyclones and we operate 2 with a pressure of about 90KPa. the Cyclone Overflow is around 95 microns.
Jun 01, 2018 · For this coarser feed the 50 + 20+10 mm ball diameter mix breaks the material at a faster rate compared to the other ball matches. The availability of a ball size for a particular feed size ensures breakage occurs at a faster rate. The 10 mm ball size is unable to nip the large particle size hence the breakage rate is slower.
Jul 05, 2020 · The balls which could be of different diameter occupy 30 – 50 % of the mill volume and its size depends on the feed and mill size. The large balls tend to break down the coarse feed materials and the smaller balls help to form fine product by reducing void spaces between the balls. Ball mills grind material by impact and attrition.
Mar 26, 2021 · Ball mill grinding efficiency is influenced by many factors: ore grindability, feed size, grinding product size, ball mill diameter and length, ball mill working speed, liner type, steel ball loading system, grinding concentration, return sand ratio in closedcircuit grinding and feed rate. (Ball mill) To improve the ball mill grinding efficiency, you must first understand the factors that ...
SAG is an acronym for semiautogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' () in diameter, powered by a 28 MW (38,000 HP) motor.
What is the largest size of a ball mill. the largest size of a ball mill ball mill a typical type of fine grinder is the ball mill a slightly inclined or horizontal rotating cylinder is partially filled with balls usually stone or metal ball mills mine down to the particle size of 20 to 75 photo of a. more details.
The starting point for ball mill media and solids charging generally starts as follows: 50% media charge. Assuming 26% void space between spherical balls (nonspherical, irregularly shaped and mixedsize media will increase or decrease the free space) 50% x 26% = 13% free space. Add to this another 10%15% above the ball charge for total of 23% ...
Ball Size as Initial Charge. Commercial ball sizes 10 – 150 mm; Number, size and mass of each ball size depends on mill load and whether or not the media is being added as the initial charge. For the initial chargin of a mill, Coghill and DeVaney (1937) defined the ball size as a function of the top size of the feed,, dâ†"V = ...
Ball Mills 【Capacity】 From T/H 【Advantages】Designed for long service life, minimum maintenance, can grind and homogenize mineral ores down to the nano range, large volume of processing capacity 【Max Feeding size】 <25mm 【Discharge size】 【Types】overflow ball mills, grate discharge ball mills 【Service】 24hrs quotation, custom made parts, processing flow ...
